Automotive
Precision Leak Testing SPM
High-precision air decay leak testing machine for cast aluminum housings with automatic loading, multi-point sealing, and pass/fail sorting.
Manesar, Haryana
400 parts/hour
Automotive
2023
The Challenge
Problem Statement
Manual leak testing was unreliable with high false rejection rates. The client needed traceable, repeatable testing at production speeds for an EV component contract.
Our Solution
Engineering Approach
Built a dual-station leak tester with precision pneumatic clamping, multi-cavity sealing fixtures, ATEQ air decay instruments, and barcode-linked test certificates.
Impact
Project Results
0.1 cc/min
Test Accuracy
↓ 95%
False Rejections
9 sec/part
Cycle Time
100%
Traceability
Technical Details
Specifications
TypeDual-station air decay
InstrumentATEQ F620
Resolution0.01 cc/min
Test Pressure0.5-6.0 bar adjustable
ClampingPneumatic, 8-point seal
InterfaceBarcode + MES integration
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