Automotive
Automated Assembly & Testing Station
Multi-station automated assembly and testing system for automotive valve assemblies with press-fitting, torque tightening, leak testing, and vision inspection.
Neemrana, Rajasthan
600 parts/hour
Automotive
2023
The Challenge
Problem Statement
Client needed to scale production 5x while maintaining zero-defect quality for a Tier-1 automotive OEM contract with stringent PPAP requirements.
Our Solution
Engineering Approach
Designed a 6-station rotary indexing machine with servo press, torque spindle, helium leak tester, vision camera, and automated accept/reject sorting with full data logging.
Impact
Project Results
6 sec/part
Cycle Time
< 1 PPM
Defect Rate
100%
Data Logging
92%
OEE
Technical Details
Specifications
TypeRotary indexing, 6-station
Press Force5-ton servo press
Leak TestHelium mass spectrometer
VisionKeyence CV-X series
Data SystemSQL database + SPC
SafetyCE compliant, Category 3
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