SPM
AUTO LASER GUIDE LIGHT (MAT LASER)
Mat Laser is an advanced laser light guiding system designed for accurate measurement and marking applications in tyre manufacturing and allied industries. It ensures precise alignment, improves product quality and enhances overall productivity.
Bhuj, Gujarat
Productivity and Quality
SPM
2018
The Challenge
Problem Statement
Manual winding caused inconsistent tension, high yarn wastage, and low throughput. Quality variation between operators was unacceptable for export-grade yarn.
Our Solution
Engineering Approach
Engineered a servo-driven winding system with electronic tension control, automatic traverse, programmable winding patterns, and integrated yarn break detection.
Impact
Project Results
4x
Productivity
99%
Accuracy
±1%
Tension Variation
1 per 12 spindles
Operator Requirement
Technical Details
Specifications
Spindles12 independent servo-driven
Speed Range100-1500 RPM
Tension ControlElectronic dancer arm
Winding Patterns8 programmable
Yarn Range10-100 Ne count
PLC ControlMitsubishi FX5U
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