INDUSTRIAL AUTOMATION

Machine Automation in Textile Unit

End-to-End automation solution in Textile Manufacturing facility including Spinning, Yarn Processing, Weaving, Process and Garment Industries

Bhilwara, Rajasthan
Full Plant
INDUSTRIAL AUTOMATION
2019
Machine Automation in Textile Unit
The Challenge

Problem Statement

Legacy relay-based control system causing frequent production stoppages, inconsistent quality, and high energy consumption.

Our Solution

Engineering Approach

Implemented a comprehensive PLC-SCADA system with VFD-controlled motors, automated tension control, real-time quality monitoring, and a centralized dashboard.

Impact

Project Results

35%

Production Increase

28%

Energy Savings

↓ 60%

Quality Rejection Rate

18 months

Payback Period

Technical Details

Specifications

ControllerHigh accuracy, and efficient PLC
SCADA SoftwareFlex-eSuite
Drives160 × Variable Frequency Drive
HMI Panels8 × 10” Touch Screen
I/O Points 480+ Digital I/O
CommunicationRS485 / RS422 Protocol

Creatomat transformed our factory. Production is up 35%, quality rejections are down, and we have complete visibility into every process.

Rajesh Somani

MD, Somani Textiles

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